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Generator & Air Compressor Industry: Parts for Assembly of Generators

    • Generator & Air Compressor Industry: Parts for Assembly of Generators

    Paint Hooks
    To hang parts that need painting.
    __
     
    50% increased capacity load 
    20 different sizes and shapes of paint hooks

    • INDUSTRY

      Manufacturing

    • THE "ASK"

      Denyo designs, measures & engineers their own paint hooks. However, the designs were hand drawn so we were asked to transform them into 3D drawings. This included 20 different sizes and shapes of paint hooks based on unique jobs and new models of parts.

    • HOW IT'S USED

      To hang parts that need painting.

    • UNIQUE ABOUT THE SPECS

      Denyo's product would be hung for an electrophoretic coating (e-coat) line. The e-coat process consists of the immersion of parts in a water-based solution containing a paint emulsion. Once the pieces have been immersed, an electrical current is applied, this generates a chemical reaction that causes the paint to adhere to the surface.

      Also, there was an overhead conveyer that you hook your paint hooks into and put parts on. We used cold rolled steel because it is more durable than hot rolled and easier to bend, with more formability.

    • HOW WE HELPED THE CUSTOMER

      Ordered second round because so satisfied with quality and timing.

    • CAPABILITES

      • Short-Run
      • Mass Production

    • STEPS

      1. Confirm Scope
      2. "Go & See" Daily Application
      3. 3D Model
      4. Confirm Design
      5. Manufacture Prints
      6. Saw Cut
      7. Bend & Weld

    • WHAT PEOPLE ARE SAYING

      "The company has done an excellent job creating some specialized fabrications, a great asset for industry. They responded quickly when we had short term needs."


      Ed Lammy
      Manufacturing Engineering Manager
      Denyo Manufacturing

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